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100+60 Extruder Insulation & Sheathing Line | VOX Machinery


100+60 Extruder Insulation & Sheathing Line | VOX Machinery

VOX Machinery: Customized Solutions – Extruder Machine Showcase

High-Performance 100 mm Extruder for Cable Production | VOX Machinery
SPECIFICATIONS
100 EXTRUDER
• Ø100 x 26D Nitrided Barrel
• Ø100 x 26D Barrier Mixing Screw for HFFR
• Ø100 x 26D Barrier Mixing Screw for PVC
• Barrel material: 1.8550 (DIN 34CrAlNi7 / Nitriding Steel)
• Screw material: 1.8550 (DIN 34CrAlNi7 / Nitriding Steel)
• Nitriding type and duration: Long-term Gas Nitriding, 72 hours
• Surface hardness: 950 – 1100 HV1
• Nitriding depth: 0.5 – 0.6 mm
• Gears made of 8620 material, case hardened, profile ground
• Gearbox cooled
• Material inlet water cooled
• Gearbox oil circulation with pump
• Threaded screw removal tool for extruder screw
• Material hopper on sliding rails
• Material hopper with level indicator
• Material hopper with hinged cover to prevent dust entry, operable by operator
• Extruder chassis on sliding rails (forward-backward)
• Platform for material loading
• Extruder max screw speed: 120 rpm
• Capacity on PVC material at 120 rpm: 550 kg/h
• 165 kW Siemens square body AC Motor
• Motor-gearbox coupling drive system
• Extruder with 5 main heating zones
• Extruder heating and cooling with PID control
• Clamping ring, adapter, head and spare (4 heads)
• Material pressure and melt temperature controlled by Dynisco, monitored via operator panel
• Material inlet temperature control
• Head zones with socket connections
60 EXTRUDER
• Ø60 x 26D Nitrided Barrel
• Ø60 x 26D Barrier Mixing Screw for HFFR
• Ø60 x 26D Barrier Mixing Screw for PVC
• Barrel material: 1.8550 (DIN 34CrAlNi7 / Nitriding Steel)
• Screw material: 1.8550 (DIN 34CrAlNi7 / Nitriding Steel)
• Nitriding type and duration: Long-term Gas Nitriding, 72 hours
• Surface hardness: 950 – 1100 HV1
• Nitriding depth: 0.5 – 0.6 mm
• Gears made of 8620 material, case hardened, profile ground
• Gearbox cooled
• Material inlet water cooled
• Gearbox oil circulation with pump
• Threaded screw removal tool for extruder screw
• Material hopper on sliding rails
• Material hopper with level indicator
• Material hopper with hinged cover to prevent dust entry, operable by operator
• Extruder chassis on sliding rails (forward-backward)
• Platform for material loading
• 60 kW Siemens square body AC Motor
• Extruder max screw speed: 120 rpm
• Capacity on PVC material at 120 rpm: 250 kg/h
• Motor-gearbox coupling drive system
• Extruder with 5 main heating zones
• Extruder heating and cooling with PID control
• Material pressure and melt temperature controlled by Dynisco, monitored via operator panel
• Material inlet temperature control
14 EXTRUDER HEAD
• 1 pc 11/14 Automatic Head
• 1 pc PVC Heart
• 1 pc PVC Twin Line Adapter (Yellow-Green)
• 1 pc PVC Skin Adapter (Color Coating)
• 2 pcs Manual By-Pass (for 100 and 60 Extruders separately)
• 1 pc Ext.100 Clamp with Heater
• 1 pc Ext.60 Clamp with Heater
• 1 pc Ext.100 Filter
• 1 pc Ext.60 Filter
• 1 pc Carbide Insert Tip Nipple
• 1 pc Hardened Steel Die
• Max conductor diameter: 12 mm, Max cable diameter: 21 mm
• Possible productions: Filling, filling+color coating (skin), filling+yellow-green coating, flat cable production
• Crosshead type
• Automatic self-centering head
• Co-ex inlet available on head
• Head equipped with stainless tray for pre-heating tools
• Head body equipped with cartridge heaters, external band heaters for fine adjustment part
• Head body and parts exposed to plastic friction heat-treated for hardness
• Head equipped with 2 pcs M12 thermocouple sockets for temperature control
• Heating zones on head and connection parts may vary according to line design (to be discussed)
• Head movable and height adjustable, coupled to extruder by carriage
• Die–Nipple removal and mounting tools & wrenches supplied
• All heaters used on head supplied with spares
• Head covered by 1-year warranty (excluding misuse)



