MICA TAPING MACHINE

1-)800 PAY-OFF

*Pinhole Opening and Closing will be with automatic reducer motor.

*Pinhole opening and closing motor will be AC 0.25kW.

*Pinhole opening and closing reducer will be yılmaz reducer.

*Reel lowering and lifting will be automatic reducer motorized.

*The reel lowering lifting motor will be AC 0.55kW.

*Reel lowering and lifting reducer will be yılmaz reducer.

*Reel lowering and lifting reducer will be yılmaz reducer.

*The bearings to be used will be SKF Brand original bearings with banderol.

*The pay-off drive motor will be AC 2.2kW.

*The AC motors to be used will be Wat, Elk or Gamak brand.

*Gradual pinhol is made according to the rollers to be used.

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2-)MICA TAPING MACHINE

*Cable diameter: Ø18 mm

*Tape tray diameter: Ø350 mm

*Machine size (Width x Length x Height) mm: 960 x 2670 x 1920 mm

*Machine weight: 1100 kg

*Tray motor: 2.3 kW 1500 / 3000 rpm Servo motor

*Capstan motor: 2.3 kW 1500 / 3000 rpm Servo motor

*Capstan to gearbox conversion ratio I: 20

*Special design mechanism and lining group for mica tightness adjustment.

*Pulley diameter from pulley: Ø295 mm

*Number of pulley channels from the pulley: 6

*Accumulator pulley diameter: Ø260 mm

*Number of input accumulator fixed pulleys: 2 pcs

*Number of accumulator moving pulleys: 3 pcs

*Number of output accumulator fixed pulleys: 2 pcs

*Number of output accumulator moving pulleys: 3 pcs

*Input accumulator: Pneumatic piston stroke length 600 mm

*Output accumulator: Pneumatic piston stroke length 600 mm

*There is a regulator with indicator and adjustment for the inlet accumulator piston.

*There is a regulator with indicator and adjustment for the output accumulator piston.

*Volume of air storage tank for pneumatic pistons: 15 Liters

*Air storage tank material for pneumatic pistons: AISI 304L Stainless

*Air storage tank test pressure for pneumatic pistons: 9 bar

*Air storage tank test pressure for pneumatic pistons: 6 bar

*Pneumatic piston mounted input accumulator has linear potentiometer.

*Pneumatic piston mounted input accumulator with linear potentiometer

*Gas piston is used for the front and back cover opening towards the top.

*Concealed hinges and cover locks with lever locks are used for each cover.

*There is a section where the operator can store the necessary materials for materials and maintenance.

*Rotating materials and cable line are protected with containers.

*Designed according to CE machine safety regulations.

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3-)800 Take-up WITH TRAVERS

*Pinhole opening and closing will be automatic reducer motorised.

*Pinhole opening and closing motor shall be AC 0.25kW.

*Pinhole opening and closing reducer will be yılmaz reducer.

*Machine lowering and lifting will be automatic reducer motorised.

*Machine lowering lifting motor shall be AC 0.55kW.

*Machine lowering lifting reducer will be yılmaz reducer.

*Pinhol and the shafts to which it is connected shall be manufactured from 4140 material with heat treatment.

*The bearings to be used shall be SKF Brand original bearings with banderol.

*Toplayıcı tahrik moturu AC 2.2kW olacaktır.

*AC motors to be used will be Volt or Gamak brand.

*Staggered pinhol will be made according to the reels to be used.

*The travers motor will be a Servo Motor with a power of 0.75kW.

*Crawler screw shaft and nut ready Hiwin will be used.

*Corner turns will be adjustable from the screen.

*The router group will be made of rolls and pulleys.

​4-)AUTOMATION GROUP

*The machine will be controlled by operator panel.

*The screen will be 7” touch screen.

*Meter information, line speed information can be seen on the screen.

*Metre and line speed information will be controlled from encoder.

*Picker travelling step settings and turning points can be controlled from the screen.

*The turning points of the guide turns can be recorded instantly, so that the windings will be smooth in the changes of the reel sizes.

*The Transmitter will operate with lift control while the Collector is operating in speed mode.

*On the transmitter and collector legs, there will be lower-lift, open-close and emergency stop buttons.

*Corner turns will be secured with sensors, and there will be crawler termination sensors.

*Pinhole opening and closing levels shall be with safety sensor.

*Pinhole lowering and lifting levels shall be with safety sensors.

*The line will stop when the metre is full.

*When the meter is reset, the previous metre will be displayed on the screen.

*Capstan and banding tray motors will be servo motor.

*Banding tray motor and capstan can work synchronously.

*It has the capacity to make mica banding at high speed, 30m/min speeds.

*Machine voltage: 380V / 50 Hz / 3 PH