PORTAL TRANSFER
SYSTEM

1600 Portal-Type Floor-Moving Pay-Off

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• Drive motors shall be 22 kW Siemens square-frame AC motors.

• The unit shall be capable of operating at line speeds of up to 300 m/min.

• Lifting capacity shall be 7 tons.

• Suitable for reel sizes from 550 to 1600 mm.

• Pin-hole opening and closing shall be driven by a 1.5 kW Gamak geared AC motor.

• The opening/closing gearbox shall be a Yılmaz, Size 63 gearbox.

• The pin-hole opening/closing mechanism shall be manufactured with a bronze nut.

• Frame material: Carbon steel.

• Pin-hole shaft material: 1.7225 / 42CrMo4 (AISI 4140).

• Opening/closing lead screw material: C45.

• Lifting/lowering lead screw material: C45.

• Centering bearings shall be provided at the ends of the opening and closing shafts to ensure proper alignment and smooth operation.

• Pin-hole lifting and lowering shall be driven by a 2.2 kW Gamak/ELK geared AC motor.

• The traveling drive shall be equipped with a 2.2 kW Siemens servo motor.

• The system shall automatically align the reel according to the reel alignment switches.

• Bearings shall be heavy-duty SKF, FAG, or NSK.

• The equipment shall be provided with a protective safety cage and safety systems.

• Electrical control panel and automation system are included.

 

ACCUMULATOR (STORAGE UNIT)

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• The accumulator shall have a 40-meter storage capacity.

• The elevator shall have a 4-meter operating stroke.

• The system shall be equipped with 5+4 sheaves.

• Sheave diameter shall be 400 mm.

• The sheaves shall be ceramic-coated.

• Guide rollers shall be ceramic-coated.

• The bearings supporting the elevator sheaves shall be equipped with linear bearings.

• The elevator lifting and lowering system shall be pneumatically operated.

• The elevator air-pressure control shall be equipped with an UP regulator, allowing precise adjustment from the operator panel.

• Elevator lifting and lowering shall be carried out using a 16B single-strand chain system.

• Rubber end stops shall be installed at the upper and lower positions of the elevator to define the minimum and maximum operating limits.

• A geared position-reading system shall be used to provide the operating-position reference of the elevator.

• Guide sheave assemblies shall be installed at the accumulator inlet and outlet.

• Rubber pneumatic cable holders shall be provided at the accumulator inlet and outlet.

• The accumulator shall be provided with a protective safety cage and safety systems.

 

1600 Portal-Type Servo Floor-Moving Take-Up

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• Drive motors shall be 22 kW Siemens square-frame AC motors.

• The unit shall be capable of operating at line speeds of up to 300 m/min.

• Lifting capacity shall be 7 tons.

• Suitable for reel sizes from 550 to 1600 mm.

• Pin-hole opening and closing shall be driven by a 1.5 kW Gamak geared AC motor.

• The opening/closing gearbox shall be a Yılmaz, Size 63 gearbox.

• The pin-hole opening/closing mechanism shall be manufactured with a bronze nut.

• Pin-hole lifting and lowering shall be driven by a 2.2 kW Gamak/ELK geared AC motor.

• Frame material: Carbon steel.

• Pin-hole shaft material: 1.7225 / 42CrMo4 (AISI 4140).

• Opening/closing lead screw material: C45.

• Lifting/lowering lead screw material: C45.

• Centering bearings shall be provided at the ends of the opening and closing shafts to ensure proper alignment and smooth operation.

• Bearings shall be heavy-duty SKF, FAG, or NSK.

• The traveling unit corner turns shall be encoder-controlled.

• The traveling unit shall be equipped with a 2.2 kW Siemens servo motor.

• Travel limit switches shall be provided.

• To ensure proper and uniform cable winding on the reel, a forward-and-backward moving arm controlled according to laser distance measurement shall be provided. This system shall ensure that the cable is wound close to the reel surface, achieving a neat and uniform winding pattern.

• Electrical control panel and automation system are included.

• The equipment shall be provided with a protective safety cage and safety systems.